im Journal of JET v°lume 10 (2017) p.p. 23-33 Issue 1, March 2017 Type of article 1.01 Technology www.fe.um.si/en/jet.html CRITICAL ANALYSIS OF FORMULAE FOR THE CALCULATION OF THE ELECTRICAL PARAMETERS OF HUMID MATERIAL KRITIČNA ANALIZA FORMULE ZA IZRAČUN ELEKTRIČNIH PARAMETROV VLAŽNOSTI MATERIALA Valentyna ZagirnyakR, Borys Nevzlin1, Vitaliy Dziuban1 Keywords: electrical characteristics, material dielectric permittivity, calculation expressions Abstract A comparative analysis of conventional calculation expressions for the determination of the electric parameters of humid material has been done. Their disadvantages have been determined, and the errors of their use for calculation of electrical characteristics of a specific material (zinc cake) have been determined. A means of improving the considered calculation expressions has been proposed. Povzetek Predstavljena je primerjalna analiza klasičnih računskih izrazov za določitev električnih parametrov vlažnosti materiala. Njihove pomanjkljivosti so nakazale na napake, ki se pojavljajo pri uporabi izračunov električnih karakteristik pri realnem materialu cinkove pogače. Predlagan je način izboljšave obravnavanih računskih izrazov. R Corresponding author: Valentyna Zagirnyak, Kremenchuk Mykhailo Ostrohradskyi National University, Department of mechanical engineering, vul. Pershotravneva, 20, 39600, Kremenchuk, Ukraine, Tel.: +38 05366 36219, E-mail address: mzagirn@kdu.edu.ua 1 Kremenchuk Mykhailo Ostrohradskyi National University, Department of Electric machines and Apparatus, vul. Pershotravneva, 20, 39600, Kremenchuk, Ukraine JET 23 Borys Nevzlin, Valentyna Zagirnyak, Vitaliy Dziuban JET Vol. 10 (2017) Issue 1 1 INTRODUCTION In many technological processes from coal preparation to grain processing, it is necessary to control material humidity. Essentially, its values determine the energy costs required for preparation of the output product. In its turn, the humidity of the material, irrespective of its chemical composition, as a rule, is determined from expressions taking into account the relation of its values to the values of dielectric permittivity of the corresponding processed material. At present, several models (calculation expressions for description of the properties) of humid materials are known, [1-15]. They are mainly intended for liquid-water systems, as these systems provide a possibility to find a determined relation between dielectric permittivity (DP) and humidity W. Fundamentals of theoretical calculations of DP for liquid-water systems have been established by several authors [4-8, 11-13], but some of them show the relation between DP and humidity implicitly (Tables 1-3, whereed, sw are the dielectric permittivities of the "dry" phase and water, respectively). As the authors are not aware of more recent research in this field, they considered it necessary to perform a critical analysis of the available calculation expressions. Let us perform a comparative analysis of the models given in Tables 1-3. Obviously, in Table 1 formula 1.1 can only be applied when the water layer is parallel to impacting electrical (or electromagnetic) field without mixing with the dry phase. Formulae 1.3-1.6 seem to be meant for calculations at low values of humidity as at W they result in a significant error, which is stated in [2]. As to formulae 2.1 and 2.2, it can be noted that they, as well as formula 1.1, seem to be correct for separate layers of water and dry material, but arbitrarily oriented in relation to the electromagnetic field. This is their advantage over formula 1.1. However, in all the other aspects they are rather conditional for the real pattern of location of water in the material. One of the basic faults of formulae 3.1-3.7 consists in implicit dependences of s on W . In [2], this fault is eliminated by expansion of formulae 3.1-3.7 in series by degrees W , which is of the form: for formulae 3.1, 3.2 2 BASIC MATERIAL OF THE RESEARCH (1) for formula 3.3 2 +... (2) 24 JET Critical analysis of formulae for thecaiculation of the electrical parameters of humid material Table 1: Material Cielectric permittivity s explicit Cirect CepenCences on humiCity w No. Author(s) of the formulae Dependence type and formulae number 1 Silberstein, Newton s = sd(l-W)+swW (1.1) 2 Lorenz „_sd(sw + 2) + 2W(ew -ed) sw + 2 + W (sw-sd ) ' 3 Odolevskii (for statistic systems) „ (2 - 3W)sd +(3W - l)Ew , 4 , /r (2 - 3W+(3W - l)8w 12| 8d8w (1'3) VL 4 J 2 4 Odolevskii (for matrix systems) s = sd 1 3W + 1 - W + Sd _ 3 sw - sd _ (1.4) 5 Botcher s = sd11 + 3W Sw Sd I (1.5) I sw + 2sd) 6 Fradkina _ _ 3(l - W)2 (bw + 2sd)2 + 2W(sw -Sdj2 (1C) d 3V1 - W(sw + 2sd)2 +(sw -Sd)2 7 Reynolds, Hugh s = sd + sdW(sw -sdXsd + 4sw -Sd))-1 (1.7) Table 2: Material Cielectric permittivity explicit inCirect CepenCences on humiCity No. Author(s) of the formulae Dependence type and formulae number 1 Beer wV^w+(1 (2.1) 2 Lichtenecker lgs = WlgSw +(l-w)lged (2.2) 3 Relay (with Runge's correction) 1 - 2 + 3W (2^) sd W + 2Sd +Sw + 0.523 Sw W13 Sd -Sw 3sd +Sw for formula 3.4 JET 25 Borys Nevzlin, Valentyna Zagirnyak, Vitaliy Dziuban JET Vol. 10 (2017') Issue 1 — = 1 + 3WSw Sd 8 8d 8w + 28d 8w + 28 d 1 + W —_8d-11 + 0.1 8w 8d I ■ ff/21 8w 8w + 28 d 8w 8d l + W 2 8w 8d 8w + 28d + 1 1 + 0.2- 8w + 28d (3) for formula 3.5 8 —=1+3W 8d 8w 8d 8w + 28 d 1 + W 8w 8d 8w + 28 d 1 + 0.1 8w 8d 8w + 28 d + 0.36 8w 8d 8w + 28d formula 3.6 is expanded as _1 = 1 + 2.19W|1 + 0:37 I 8w-8d x 8d 1 + W 0.5 +1.11 8d / 8w + 28d 1 + ™ _ /8d + 037 8w _8d I .. 8d 1 8w _8d 8w + 28d 2 I 1+ 0.37 8d (4) (5) and formula 3.7 — = 1 + 3W w d 8d 8w + 28d 1 + 2W 8w 8d „ 28w + 8d 8w + 28 d 8w + 28d (6) However, it should be noted that expressions (1)-(6) can be applied to limited values of humidity, because when condition W is met, some series diverge. So, at W = 0.9, sw = 80, sd = 2 from (1) we obtain s= 2 + 5.01 +11.97 + 27.87 +..., and from (3) 8 = 2 + 5.01 + 4.58 + 4.15 +... At the same time in formula (6), restricted by three members, under the same conditions, values s approaching eB are not achieved: s = 23.18 . X 2 wd X X 2 + X + X 26 JET Critical analysis of formulae for thecaiculation of the electrical parameters of humid material Table 3: Material dielectric permittivity implicit dependences on humidity No. Author(s) of the formulae Dependence type and formulae number 1 Landauer W Sw-S +(1 W) Sd-S = 0 (3.1) sw + 28 d sw + 28 d 2 Botcher s-sd = W Sw-8 (3.2) 3e ew + 28 3 Clausius-Mossotti, Lorentz, Viner s-sd = w Sw-ed (3.3) 8 + 2&d Sw + 2&d 4 Piecara e-ed = W Sw-8d + 0.1W2i8w-8d 1 (3.4) 8 + 2sd 8w + 2sd V8w + 2sd1 5 Tareev 8-8d = w Sw - 8d X 8 + 28d 8w + 28d f f ( \2 ( f II (3.5) X 1 + W 0.if 8w 8d | + 0.0381 8w 8d | V8w + 2sd J V8w + 2sd J V V J J 6 Kubo-Nakamuro , 8w - 8 / „„,\, 8 + 0.37 ^Ig^--(Sw - 074)lg = 8W-8d 8w +0.37 (3.6) = (2.28w + 0.8i)lg(l - W) 7 Bruggeman 8w-8 38d = i w (3.7) 8w-8d » 8 Some authors [1, 2] mention that many formulae provide much better approximation to experimental results, if the form of the water-material connection dependence on its dielectric permittivity is taken into consideration. Therefore, in the domain of low humidity it is proposed to assume 8w = 31 [10], which makes it possible to considerably improve the accuracy of formula 2.1, but the following remains undetermined: condition of applicability of equality 8w = 80 and in what correlation (i.e. what part of water has 8w = 31, and what part has 8w = 80 ) they are to be taken. In [16], a model is proposed in the form of evenly distributed particles of the hard phase in an air matrix. As humidity increases, water forces air out and water dielectric permittivity varies from 8w = 3 (for the chemically bound one) to 8w = 80 (for the free one) in the function of humidity content and according to the law ew = 80 - 77e~ai" , (7) JET 27 Borys Nevzlin, Valentyna Zagiznyak, VitaHy Dziuban JET Vol. 10 (2017) Issue 1 where aj - constant coefficient, dependent on the type of dry material e.g. for clay of a certain type a1 = 0.44. The analysis of formulae in Tables 1-3 reveals that many of them, especially those from Table 3, practically coincide at low humidities ( W«0+0.1) and correspond rather well to the experiment. At high humidity values divergence increases both between the formulae and in relation to the experiment. For example, let us compare the results of calculation of s by formulae given in tables 1-3, with the results of experimental determination of zinc concentrate s at the "Electrozinc" plant (Vladikavkaz, Russia). The measurements were carried out in laboratories by Q meters of E9-4 and E9-5a types. Three samples of concentrate (No. 1, 2, 3) different as to the content of zinc and other components by some percent were under control, [17]. The results of measurements and calculations are given in Tables 4-6. In Tables 4-6, the numbers in brackets in the column corresponding to formula 1.6 are values obtained according to formula 1.6 after its expansion into series according to [12]. Coefficient A in formula 1.7, depending on relation of the ellipsoidal particle axes lengths and its orientation in relation to the field, was assumed equal to 1/3, as zinc concentrate particles are mainly of a spherical shape. Values s in Tables 4-6 are rounded off to the second figure, as the stated error of experimental determination of s is about 5%. Therefore, it is not necessary to calculate s more accurately and calculation was carried out with three exact figures afterwards rounded off to the second figure. A comparison of experimental data with the calculated ones demonstrates the following: 1. Results obtained by the groups of formulae 2.3, 3.3, 3.4, 3.5, 3.7 and 1.3, 2.2, 3.1, 3.2, as well as 1.5, 1.6, 1.7, 3.6 at the humidity of 0.04, practically coincide (up to the error of rounding) and are within the range of experimental values close to higher (77 MHz) frequency. 2. At the humidity of 0.08 and, a fortiori, of 0.12, coincidence can be seen in the groups of formulae. However, divergence between the groups is much bigger (up to 0.2-0.3), and divergence with the experiment grows up to scores of percent even at higher frequencies. 3. Formula 1.2 gives explicitly low results in the completely calculated range of humidity. 4. Value obtained by formulae 1.2, 1.4, 2.1, though considerably different from each other, are mainly within the range of experimental data. Values obtained by formula 1.1 are within the values for the frequency range of units of MHz and less, and by formulae 1.4 and 2.1, within the order of tens of MHz. 5. All the given formulae provide results not depending on frequency, which does not correspond at all to real parameters of all bulk materials analysed by the author (coal and coal charge of Donetsk, Vorkuta and Ekibastuz coal basins; zinc and lead ores; some soils in Luhansk and Moscow regions, as well as in Krasnodar territory; cereals; potassium and other salts). Many authors [18-20] also confirm this conclusion. 6. Almost all the given formulae fail to take into account the shape of bulk particles (apart from 1.7), and package density influence sd and enters the formulae mainly linearly. At the same time, in practice, according to [14], bulk materials s nonlinear dependence on density takes place. 28 JET Table 5: Results of measurements and calculations of zinc concentrate s (sample No. 2) in the function of humidity W and frequency f at sd=2.9 No. W, r.u. f, MHz 8 experimental Values of g, calculated by relevant formulae in tables 1- -3 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2.1 2.2 2.3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 2.00 5.3 1.2 (2.4) 1 0.04 7.25 21.0 77.0 4.1 3.9 2.9 5.3 2.4 2.5 3.0 2.4 2.4 3.2 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.4 2.5 2.00 6.0 1.3 (2.7) 2 0.08 7.25 21.0 77.0 5.3 4.4 3.5 8.4 2.5 2.8 3.8 2.7 2.7 4.3 2.9 2.7 2.8 2.8 2.8 2.8 2.8 2.7 2.8 2.00 11 1.4 (2.9) 3 0.12 7.25 21.0 77.0 8.0 6.4 4.5 11.5 2.7 3.5 4.7 2.9 2.9 5.7 3.4 3.0 3.2 3.2 3.0 3.0 3.0 2.9 3.0 Table 5: Results of measurements and calculations of zinc concentrate s (sample No. 2) in the function of humidity W and frequency f at sd=2.9 Values of g, calculated by relevant formulae in tables 1- -3 No. W, r.u. f, MHz 8 experimental 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2.1 2.2 2.3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 2.00 4.9 1.7 (3.2) 1 0.04 7.25 21.0 77.0 4.5 3.2 3.1 6.0 3.1 3.2 3.9 3.2 3.2 4.0 3.3 3.2 3.2 3.2 3.2 3.2 3.2 3.1 3.2 2.00 6.8 1.8 (3.6) 2 0.08 7.25 21.0 77.0 5.3 4.7 3.5 9.1 3.3 3.7 4.9 3.5 3.5 5.2 3.8 3.6 3.7 3.7 3.6 3.6 3.6 3.5 3.6 2.00 - 1.8 (4.1) 3 0.12 7.25 21.0 77.0 13 8.7 5.1 12 3.5 4.2 6.1 3.8 3.8 6.6 4.3 4.0 4.2 4.2 4.0 4.0 3.9 3.9 4.0 Table 5: Results of measurements and calculations of zinc concentrate s (sample No. 2) in the function of humidity W and frequency f at sd=2.9 Values of g, calculated by relevant formulae in tables 1- -3 No. W, r.u. f, MHz 8 experimental 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2.1 2.2 2.3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 2.00 5.6 1.6 (3.1) 1 0.04 7.25 21.0 77.0 4.5 3.9 3.1 5.9 3.0 3.1 3.7 3.1 3.1 3.9 3.2 3.1 3.1 3.1 3.1 3.1 3.1 3.0 3.1 2.00 8.8 1.8 (3.5) 2 0.08 7.25 21.0 77.0 7.2 5.5 3.9 9.0 3.2 3.5 4.8 3.4 3.4 5.1 3.7 3.5 3.6 3.6 3.5 3.5 3.5 3.4 3.5 2.00 13 1.8 (3.9) 3 0.12 7.25 21.0 77.0 12 9.2 6.3 12 3.4 4.1 5.9 3.7 3.7 6.5 4.2 3.8 4.1 4.1 3.8 3.8 3.8 3.7 3.8 Borys Nevzlin, Valentyna Zagirnyak, VitaHy Dziuban JET Vol. 10 (2017) Issue 1 7. Influence of bulk material chemical composition is also expressed via sd , though at high humidity s dependence on it grows. 8. Dependence of s on humidity is practically linear in all the formulae, though in real bulk materials it is not quite so. Convergence of calculated and experimental data in the bulk materials electrical theory developed in [3] is better. The authors of this theory managed to obtain root-mean-square deviation of calculated and experimental results of no more than 3-5% for a number of materials (coal charge for coking, wheat, zinc cake, some ordinary coals and soil types and other materials) at the humidity of no more than 10-15%. However, at high humidities, especially for soils, zinc cake and ordinary coals, at the frequencies of units of MHz and less, divergence made scores of percent and, in some cases, hundreds of percent. Sometimes, experimental values of s exceeded s values for water, which cannot be explained by the error of the experiment. Thus, the theory proposed in [3], does not provide satisfactory explanation either. 3 CONCLUSIONS Based on the above, it can be stated that existing mathematical models of humid bulk materials do not reflect the parameters and characteristics of the real material quite adequately. First, they provide results independent of frequency; they do not take into account the shape of bulk material particles and the nonlinear character of packing density influence. Consequently, they need considerable improvement, including the possibility of changing the approaches. References [1] Berliner M.A. Humidity measurement. - M: Energiia, 1973. - 400 p. (in Russian) [2] Theory and practice of express control of humidity of solid and liquid materials / E.S. Krichevslii, V.K. Benzar, M.V. Venidiktov et al / Edited by E.S. Krichevskii. - M.: Energiia, 1980.- 240 p. (in Russian) [3] Dubrov N.S., Krichevskii E.S., Nevzlin B.I. Multi-parameter humidity meters for bulk materials. - M: Mashynostroienie, 1980. - 144 p. (in Russian) [4] Lichtenecker K. - Physik Z, 37, 1936, Bd 37, S, 906. [5] Buchener A. - Wiss. - Veroffentl. Siemens - Werke, 1939, Bd. 84. S. 18. [6] Odelevskii V.M. Calculation of generalized conductivity of heterogeneous systems. -ZhTF, 1951, t.21, issue 6.-P. 667-685. (in Russian) [7] Sillars R.W. The properties of a dielectric containing semiconducting particles of various shapes. - J. of the Institution of Electrical Engineers, 1937, vol. 80, N 5, - P. 484. [8] Klugman I.Yu. Metrological substantiation of dielcometric method of measuring oil humidity: Cand. thesis: 05.11.13 / Kuibyshev Polytechnic Institute - Kuibyshev, 1966. (in 32 JET Critical analysis of formulae for thecaiculation of the electrical parameters of humid material [9] Humidity: Measurement and regulation in scientific research and technology. T.4. Principles and methods of measurement of humidity in liquid and solid materials: Trans. from Eng. - Edited by E.S. Krichevskii - L.: Gidrometeoizdat, 1968. (in Russian) [10] Eme F. Dielectric measurements. - M.: Chemistry, 1967. -224 p. (in Russian) [11] Skanavi G.I. Dielectric physics (weak fields domain). - M.-L.: Gosenergoizdat, 1949. (in Russian) [12] Khippel A. Dielectrics and waves. - M.: Foreign literature publishing house, 1960. (in Russian) [13] Freidlih G. Theory of dielectrics. - M.: Foreign literature publishing house, 1960. (in Russian) [14] Emulsions: Trans. From Eng. - Edited by F. Sherman. - L.: Chemistry, 1972. (in Russian) [15] Klugman I.Yu. Factors influencing dielectric permittivity of emulsions of the type B/M // Colloid journal, - 1974. - T. 36, issue 1. - P. 49-53. (in Russian) [16] Palmer L.S. On the dielectric constant of the water in wet clay. Proc.Phys. Soc. 1952. B 65. [17] Automatic humidity meter for zinc cake / Dubrov N.S., Nevzlin B.I., Kanukov E.Kh. et al. // Non-ferrous metals. - 1976. - No. 8. - P. 33-34. (in Russian) [18] Research and development of a model of grain dielectric permittivity taking into account bulk density / Yu.P. Sekanov, V.I. Popov, G.N. Bakhmetieva et al. // Automation and instrumentation of stationary technological processes in plant growing. - M.: Publishing house VASHNIL. - 1989. - T. 122, - P. 61-72. (in Russian) [19] Kovekh V.P. Development and research of means of electrical control of arboreal plants state: Author's abstract of Ph.D. thesis (Eng.); 05.11.13. -Tomsk, 2011. - 19 p. (in Russian) [20] Cherepanov P.A. Electric oscillation systems for measurement of agricultural product parameters. - M.: Mashynostroienie, 1987. - 184 p. (in Russian) [21] Starkov A.A. Development of devices for drying, saturation and polymerization control during concrete modification by monomer; Author's abstract of Ph.D. thesis (Eng.); 05.11.13. - Moscow, 2011.- 16p. (in Russian) [22] Khuriilava A.K. Development and research of devices for control of construction materials humidity: Author's abstract of Ph.D. thesis (Eng.); 05.11.13. -Moscow, 2014.20 p. (in Russian) [23] Podkin Yu.G. Research and development of dielcometric means of operative control for disperse systems with high conductivity. Author's abstract of Ph.D. thesis (Eng.); 05.11.13.-Moscow, 2008.-21 p. (in Russian) [24] Research of electrophysical properties of simulators of bulk material humidity / A.A. Ichitovkin, Yu.G. Podkin, A.S. Zaporozhets et al. // Report at all-union scientific and technical meeting "Humidity measurement of industrial materials and agricultural products". - Minsk, 1978.-P. 104-105. (in Russian) JET 33